ROBOTIZE FAST FOOD MANUAL

More importantly, end users can reprogram the robot to the correct adjustments and ensure the error does not occur again.” Using automated technology means errors - which have already been drastically reduced - can be identified easily.

ROBOTIZE FAST FOOD MANUAL

“With manual soldering, any errors that do occur are inconsistent and almost impossible to detect. “Integrating the TVL500 improved the overall process time of a general soldering operation, but an unexpected advantage was the increased ease in which an operator can detect possible errors during soldering,” explained Burak Maltepe, sales engineer at MIG-O-MAT. Thanks to a standard cycle time of less than 0.4 seconds, the TVL500 offers the high speed and accuracy necessary for soldering applications. This compact, light-weight six-axis robot is the smallest robot in the TVL range, offering a maximum payload of 3kg and a reach of 602mm. To satisfy this brief, TM Robotics suggested the TVL500. MIG-O-MAT approached Elmotec to find a robot that was extremely accurate, consistent and flexible - able to be installed in multiple configurations. One TM Robotics customer to take advantage of the power of soldering robots is MIG-O-MAT, a company that makes plasma welding and microflame soldering machines, before this point for manual use. These heads can be combined with nozzles designed for a variety of applications. These soldering heads are simple to mount onto SCARA robots from Shibaura Machine, and cover a range of soldering types, including laser soldering heads for heat-sensitive electrical components, high-frequency soldering heads for compact induction heating and flame soldering heads for maximum energy when micro-flame soldering. TM Robotics and ELMOTEC offer a range of fully automated soldering systems, combining Shibaura Machine’s accurate and reliable SCARA and 6-axis robots, with soldering heads and peripherals designed by ELMOTEC. Whatever the soldering application, from single pins to battery cables, there’s a soldering robot to match. The third reason to robotize your soldering operations is versatility. With human error eliminated, fewer defects will be found - decreasing the amount of rework needed and increasing throughput.

Any errors that do occur can easily be corrected through reprogramming. On the other hand, once a robot has been programmed to a certain path and quality level, it will repeat it exactly, soldering each join precisely and never missing one.

To make matters worse, errors when soldering manually are inconsistent and difficult to detect. Nowadays, many printed circuit boards (PCBs) are densely packed with components, making it easy for solder joints to be incorrectly soldered or missed altogether. Year on year, electronics are getting smaller, and the demand for smaller, more lightweight electronics is only expected to grow. Not only are soldering robots faster than manual soldering, they’re also much more accurate. Combine this with the fact that one operator can load, unload and oversee several robot stations and the savings in terms of training costs and manpower begin to add up. Plus, it’s relatively quicker, easier and cheaper to train robot operators than highly skilled manual solderers. Soldering robots can operate 24/7 if needs be, vastly increasing production. Not only are soldering robots fast when completing tasks, they don’t require breaks, annual leave, or slow down due to eye strain or fatigue. TM Robotics works in partnership with ELMOTEC, a family-owned Swiss company, with more than thirty years’ experience in the soldering industry.Ī major benefit of automating soldering process is improving speed and efficiency. While soldering is performed by skilled, highly trained workers, the ability to simultaneously improve speed, accuracy and consistency is an almost impossible task for humans - not, however for industrial robots.Īs the fourth industrial revolution sweeps the manufacturing industry, industrial robots are bringing a whole host of benefits to the factory floor, increasing productivity and profitability whether machine tending, assembling, picking and placing or even soldering.Īs well as off-the-shelf industrial robots, TM Robotics offers a wide range of other automation manufacturing equipment - including soldering systems. In this article, Nigel Smith, CEO of TM Robotics, international distributor of Shibaura Machine, formerly Toshiba Machine, industrial and soldering robots, explains three reasons why you should automate the soldering process.Īs electronics get smaller and manufacturers come under greater pressure to improve efficiency and throughput, the traditional hand soldering method is no longer up to scratch.

The process of soldering has remained much the same since then.

In 1896, a patent for electric heating apparatus, now commonly known as a soldering iron, was granted.

Robotize fast food